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What are the most critical design flaws that have been identified and corrected?
Design flaws can lead to catastrophic failures, costly recalls, and even safety hazards. Over the years, engineers and designers have identified and corrected numerous critical errors across industries. One notable example is the infamous Tacoma Narrows Bridge collapse in 1940, caused by aerodynamic instability. This led to advancements in bridge design, incorporating wind tunnel testing.
Another critical flaw was the Samsung Galaxy Note 7 battery explosions, which resulted from insufficient space for battery expansion. This prompted stricter quality controls in smartphone manufacturing. Similarly, the Boeing 737 MAX’s flawed MCAS system, which contributed to fatal crashes, was redesigned with enhanced pilot override capabilities.
In automotive engineering, the Ford Pinto’s fuel tank vulnerability—prone to explosions in rear-end collisions—was addressed through reinforced safety designs. These examples highlight how identifying and correcting design flaws drives innovation, ensuring safer and more reliable products. Continuous improvement remains essential to prevent future failures.
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